Sarthak Metals Limited
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Flux Cored Wires (main)

Flux Cored Wires (FCW)

BIS-certified, RDSO-approved welding consumables. Seven grades across carbon steel, stainless and hardfacing — capacity scaled to 3,600 TPA.

KEY APPLICATIONS

Welding & Fabrication
Railways
Hardfacing
Structural Steel
Heavy Engineering
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Key Features

High deposition rates and welder productivity
BIS certified and RDSO approved
Grades for carbon steel, stainless and hardfacing
Capacity scaled to 3,600 TPA

BIS-Certified, RDSO-Approved Welding Consumables

Flux cored wire is our fastest-growing division. It combines the productivity of continuous wire feeding with the metallurgical control of a flux, giving high deposition rates and excellent weld quality.

Our FCW range is BIS-certified and RDSO-approved for Indian Railways, with capacity scaled to 3,600 TPA across carbon steel, stainless and hardfacing grades.

Quality Assurance

Our manufacturing process follows stringent quality standards to ensure consistency, reliability and performance across every batch of cored wire, aluminium wire and flux cored wire.

Every product undergoes rigorous quality checks to maintain precise dimensions, uniform fill weight and dependable metallurgical performance.

A Certificate of Analysis (COA) is provided with every shipment.

Infrastructure

Our advanced manufacturing facilities are designed for high-volume production with precision, process control and operational efficiency.

Modern production lines ensure consistent quality while supporting the evolving requirements of the steel, foundry, welding and allied industries.

Multiple wire diameters and spool sizes are available to suit diverse application requirements.

Application Expertise

Sarthak Metals delivers high-performance wire solutions for critical industrial applications across steel plants, automotive, railways, oil & gas, shipbuilding, power generation and infrastructure sectors.

Our metallurgical expertise ensures the right addition for every process — from deoxidation and inclusion modification to precise micro-alloying — with consistent recovery and minimal loss.

Close technical collaboration with steelmakers and foundries helps optimise alloy consumption, improve steel cleanliness and deliver dependable results at scale.

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ISO 9001:2015 Certification

ISO 9001 :2015 CERTIFIED QUALITY SYSTEM

All production batches are tested in-house to ensure consistent chemical and metallurgical parameters.

Applications by industry

How this alloy is used across the verticals we ship to in India and globally.

  • Welding & Fabrication

    High deposition-rate welding for general fabrication and structural work.

  • Railways

    RDSO-approved consumables for safety-critical railway applications.

  • Hardfacing

    Wear-resistant overlays that extend component life in abrasive service.

  • Structural Steel

    Consistent mechanical properties for load-bearing joints.

  • Heavy Engineering

    Robust, repeatable welds for heavy fabrication and equipment manufacture.

Frequently asked questions

Common questions about Flux Cored Wires (FCW). For specification-grade enquiries, please request a technical sheet via the documents block above.

What is flux cored wire?

Flux cored wire is a tubular welding wire with a flux core that provides deoxidation, arc stability and slag protection — giving high deposition rates and clean, strong welds.

Are your FCW grades certified?

Yes — the range is BIS-certified and RDSO-approved for Indian Railways on the relevant grades, manufactured under ISO 9001:2015.

What grades are available?

Seven grades across carbon steel, stainless steel and hardfacing, including gas-shielded (e.g. E71T-1C) and self-shielded options.

What is your capacity?

Flux cored wire capacity has been scaled to 3,600 TPA to support the division's rapid growth.